+86 0769-82389116

Advanced Powder Products Metal Metallurgy Parts

All Categories

Powder Metallurgy Parts

Home > Precision Metal Parts > Powder Metallurgy Parts

Contact Us

+86 0769-82389116

+86 13480709275

sales@harber-mim.com

Block 11,Shunchang Industrial Park, Xiaobian Second Industrial Zone, Chang'an Town, Dongguan City, China

How Can We Help?

If You Need Any Helps Please Feel Free To

Contact Now >

Sintered Powder Metal Reduction Gears

Powder Metallurgy Sintered Stainless Steel Parts
Harber Industrial is a leading manufacturer of Metal Injection Molding Products, Powder Metallurgy Parts and precision metal parts that other conventional processing produce.We have developed more than 2000 different mim metal components for these applications alone. Our offering includes variety of materials with different properties such as high strength, wear resistance, corrosion resistance etc.
  • Metal Material: 4605
  • Density: ≥7.36 g/cm3
  • Application: transmission gears
  • Size: customized
  • Process: mim, metal powder injection molding, powder metallurgy
  • Tensile Strength: ≥380 MPa after sintering;
  • Yield strength: ≥170 MPa after sintering;
  • Hardness: HRC20-25 after sintering; HRC40-50 after heat treatment
  • Surface treatment: original or according to the requirement
  • INQUIRY NOW

    • Product Details
    • Company Profile
    • Packaging&Shipping
    • Ordering Steps


    H5bad0a0013974da28cebef8f7b5c1d88v.jpg

    Custom Made  Stainless Steel Powder Metallurgy Sintered Parts

     

    Materials:

    /Brass/Carbon Steel/Aluminum/Stainless Steel: 17-4PH, 304L ,316L , 420J2, 440C.etc.

    Iron nickel alloy:

    Fe-8%Ni

    Tool steels:

    SKD 11,4141

    Finish:

    Polishing Or As Your Demands.

    Applications:

    Precision Instrument,Medical Device,Fishing Gear Accessories,Automobile Parts,Pneumatic Power Tool.etc.

    Processing:

    Mixing, Pelleting, Injection, De-Binding, Sintering, CNC Post Processes.

    Payment:

    50% Deposit,50% Before Delivery By T/T

    We can do:

    a:

    CNC turning parts;+/- 0.01mm precision parts;machining parts;coating parts;miling parts; powder metallurgy parts; cusotmized make parts; MIM parts;

    b:

    metal parts; stainless steel parts; brass parts; aluminum parts; pom parts;

    c:

    gear parts; bevel gear parts; ring parts; rack parts; pin parts;

     

    D:

    Arrow head parts; broadheads; hunting arrow heads; watch cases; watch parts; fishing parts; phone parts; camera parts; medical device parts.etc.

     


    Equipment advantages: 


    Mixing machine, Injection molding machines, Degreasing furnaces, Vacuum sintering furnace; Automatic pressing machine, Repressing machine, CNC machining equipment, finishing machining machine, polishing machine, Automatic oil punching machine and so on...


    Testing equipment: 


    Projector, Salt spray test machine, Partial pendulum instrument, electronic balance, electronic gravity apparatus, universal tester, Rockwell hardness tester, Density tester, gauge block, dial indicator, micrometer, Vernier.


    What's the MIM technology and its advantages and features.


    Simple to Complex Designs

    A multitude of design capabilities as there is no extra cost for unlimited features or markings, precision complex net-shape components from a variety of compositions


    Metal Variety

    Suitable for almost any type of metal, it can use all kind of metal material(such as stainless steel, iron, ceramic and titanium, etc)


    Low Tolerances

    Metal injection molding can maintain low overall dimensional and locational tolerances 


    Quick Prototyping

    Quick turnaround on short runs. Compound tooling can combine more than one prototype with the same material


    Low Cost Modifiable Tooling

    Produced quickly and low-cost revisions, MIM injection molding can produce precise part geometry without cutting and secondary processing. It can produce high-density and highly complex structural parts and reduce costs for the whole production.  its finished products is close to final products, reducing the post-treatment cost, and then save production cost


    Intact Metal Properties

    The density of structural parts varies greatly. The friction between PM powder and tools will make the parts uneven. The MIM injection molded parts are uniform in all directions, and the relative density can reach 95% - 99%. The sintering temperature of MIM is much higher than that of PM, the strength, toughness and wear resistance of MIM injection molding are significantly higher, and the utilization of raw materials is high.

    compared with tranditional CNC and precision casting process, the structure are more even and preformance is much better

    compared with PM(Powder Metallurgy), MIM can produce more complex shape and better preformance metal products.


    Environmentally Responsible

    The metal injection molding solution (raw materials) is recyclable, safe to use, and can be reused for future metal molding



    Production cost comparision between MIM and other processes

    Cost Effective Design Flexibility/ Material Variety and Integrity

    Powder metallurgy can ensure the accuracy and uniformity of the material composition ratio. Suitable for producing products of the same shape and large quantities, low production cost. 

    Production cost comparision between MIM processe and other processes


    Compare with other process 

    ParameterMIMCONVENTIONAL PMMACHININGINVESTMENT CASTING
    Density98%88%100%98%
    Tensile StrengthHighLowHighHigh
    ElongationHighLowHighHigh
    HardnessHighLowHighHigh
    Min. Wall Thickness0.5 mm1 mm0.5 mm2 mm
    ComplexityHighLowHighMedium
    Surface FinishHighMediumHighMedium
    Production VolumesHighHighLowMedium
    Range of MaterialsHighHighHighMedium-High
    CostMediumLowHighMedium

    Service:

    1, 100% inspection before shipment.

    2, Satisfied packing, carton, wooden case, pallet,or according to your requirement.

    3, Samples are within 35-40 days after the receipt of the deposit. production will be finished about 25-30days after samples confirma




    Production Capacity comparision of MIM and other process

    Most difficult metals and compounds, pseudo alloys, porous materials can only be manufactured by powder metallurgy

    Production Capacity comparision of MIM and other process images

     

    Main materials and applications for Powder Metallury

    Applicable materials

    The Powder Injection Molding process is applicable to a wide range of materials, including low alloy steel, stainless steel, tool steel, nickel-based alloys, tungsten alloys, cemented carbide, titanium alloys, magnetic materials, Kovar alloys, etc.


    Table 1 Commonly used PIM materials and their application fields:

    Material classification  

    Material grade

    Application areas

    Iron-based alloy

    Fe-2Ni, Fe-8Ni 310

    Various structural parts in automobile, machinery and other industries

    Stainless steel

    316L ,17-4PH, 420, 440C

    Medical equipment, watch parts

    Carbide

    WC-Co

    Various knives, clocks and watches

    ceramics

    Al2O3, ZrO2, SiO2

    IT electronics, daily necessities, watches and clocks

    heavy alloy

    W-Ni-Fe, W-Ni-Cu, W-Cu

    Communications, daily necessities

    Titanium alloy

    Ti,Ti-6Al-4V

    Medical, aviation

    magnetic materials

    Fe, Fe50Ni, Fe-Si

    Various magnetic performance parts

    tool steel

    42CrMo4,M2

    various tools

    copper alloy

    ——

    Conduct heat and electricity


    Table 2 Properties of several typical PIM materials:

    MaterialMaterial

    density  

    hardness  

    Tensile Strength  

    Elongation

    g/cm 3

    Lowe's

    MPa

    %

    Iron-based alloy

    PIM-2200 (sintered)

    7.60

    45HRB

    290

    40

    PIM-2700 (sintered)

    7.60

    69HRB

    440

    26

    PIM-4605 (sintered state)

    7.60

    62HRB

    415

    15

    PIM-4605 (quenching, tempering)

    7.60

    48HRC

    1655

    2

    Stainless steel

    PIM-316L (sintered)

    7.85

    67HB

    520

    50

    PIM-17-4PH (sintered)

    7.5

    27HRC

    900

    6

    PIM-17-4PH (sintered)

    7.5

    40HRC

    1185

    6

    PIM - 440C (sintered)

    7.5

    65HRB

    415

    25

    Tungsten alloy

    95%W-Ni-Fe

    18.1

    30

    960

    25

    97%W-Ni-Fe

    18.5

    33

    940

    15

    fine ceramics

    Al2O3

    3.9

    HRA92

    Bending strength

    -


    Harber Metal is a manufacturer and technical solution provider focusing on metal powder injection molding (MIM) products; with a strong R&D team and technical strength, we can provide customers with fast and effective solutions and stable product supply.


    Get Instant Quote Now

    We have fully professional and high standard automated production line which contain:Powder metallurgy automated batching system, Advanced level automatic powder molding machine(60T-300T), Mesh belt sintering furnace, Steam treatment furnace, finishing machines, Powder metallurgy physical and chemical equipment, Robot manipulator,Fiber laser marking machine,Advanced testing equipment (universal testing machine, digital mapping instrument, etc.) . All these equipments support the high speed, the highest accuracy, to ensure product development and production.


    Harber Metal has excellent talents in the field of powder metallurgy, mature powder metallurgy production technicians, and long-term cooperation with domestic top powder metallurgy research laboratories. It is a comprehensive high-tech enterprise integrating research, development, production and sales of powder metallurgy structural parts. 


    Our independent R&D parts:Germany Maya warp knitting machine parts, Electric actuator gear, automobile oil pump rotor, washing machine transmission gear, German customer oil pump rotor, electric actuator double tooth, big round machine triangle which transfer from the steel and casting parts. This process help customers cut down the 15%-80% cost, and get the good reputation.


    Major products: iron base motorcycle engine parts, auto oil pump &water pump parts, motor transmission gear, power tools parts,home appliance parts, textile machine parts,various kinds of machinery structural parts and OEM powder metallurgy parts.


    We pay highly attention to packing quality. As we know the metal parts come out in perfect quality standard, but packages is not strong easily happen damage during delivery,so that final effects is 0. What we want is let you get our products safely fastly to give us high rates and reorder with us next time. We will control every steps very well for you.

    1667484091542860.jpg

    In our company all our package must make sure strongest then picked by shipping company. The inside with waterproof plastic bag + 5AA strong carton + green wooden pallet + plastic belt wrapped outside.


    1: Give us inquiry by email.

    2: Quote your price by our sales usually in 1-2hours on working days. 

    3: Confirm price& artwork and Sign Contact 

    4: Pay first half money 

    5: Make free metal parts samples to your door by DHL freely for confirmation

    6: Only get your metal parts sample approval then start to arrange mass production. 

    7: When mass production is finished, we will take clear pictures for you confirmation. After you confirmed you pay balance. 

    8: Shipment by sea or air depends on your requirements.

    9: You get the metal products, deal finished. 


    1667483877589857.png

    For whole steps we will guarantee you can get the metal parts safely and fast and in high quality. If in cased happen any problems because of us in this machining process, we promise remachining freely or refund your money. If mistakes is happened from your end, we can also remachining if you agree to pay extra machining cost. 


    Send A MessageSend A Message
    Send A MessageSend A Message-

    If you are interested in our products and want to know more details,please leave a message here,we will reply you as soon as we can.